FUEL TANK > REMOVAL |
| 1. DISCONNECT FUEL TANK WIRE |
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Peel back the floor carpet under the front left seat, disconnect the fuel tank wire connector, and pass the grommet through the floor.
| 2. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY |
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Remove the 2 clips and 4 nuts.
Disengage the claw and remove the No. 1 fuel tank protector.
| 3. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE |
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Separate the No. 1 charcoal canister outlet hose.
| 4. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY |
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Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the breather tube.
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Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the inlet tube.
| 5. DRAIN FUEL |
Drain the fuel from the inlet tube installation position.
| 6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY |
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Release the checker as shown in the illustration.
Pinch the retainer to release it as shown in the illustration, and then disconnect the fuel tank main tube.
| 7. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY |
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Disconnect the fuel return tube assembly.
| 8. REMOVE FUEL TANK ASSEMBLY |
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Using an engine lifter, support the fuel tank.
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Remove the 4 bolts and the fuel tank.
| 9. REMOVE FUEL TANK CUSHION |
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Remove the No. 1 fuel tank cushions and No. 2 fuel tank cushions.
| *1 | No. 1 fuel tank cushion |
| *2 | No. 2 fuel tank cushion |
| 10. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY |
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Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.
Pull the fuel tank main tube off of the fuel suction tube assembly to disconnect it.
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Disengage the clamp and remove the fuel tank main tube from the fuel tank.
| 11. REMOVE FUEL RETURN TUBE SUB-ASSEMBLY |
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Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.
Pull the fuel tank return tube off of the fuel suction tube assembly to disconnect it.
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Disengage the clamp and remove the fuel tank return tube from the fuel tank.
| 12. REMOVE FUEL TANK WIRE |
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Disconnect the fuel tank wire connector from the fuel tank vent tube assembly.
Disengage the 3 clamps and remove the fuel tank wire from the fuel tank.
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Remove the fuel hose clamp from the fuel tank wire.
| 13. REMOVE NO. 1 CHARCOAL CANISTER OUTLET HOSE |
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Remove the No. 1 charcoal canister outlet hose from the fuel tank vent tube assembly.
Disengage the clamp and remove the No. 1 charcoal canister outlet hose.
| 14. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY |
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Release the retainer as shown in the illustration and disconnect the No. 1 fuel evaporation tube from the fuel suction tube and fuel tank vent tube assemblies.
Disengage the 3 clamps and remove the No. 1 fuel evaporation tube from the fuel tank.
| 15. REMOVE FUEL PUMP GAUGE RETAINER |
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Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.
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Using SST, loosen the fuel pump gauge retainer.
Remove the fuel pump gauge retainer while holding the fuel tank vent tube assembly by hand.
| 16. REMOVE FUEL TANK VENT TUBE ASSEMBLY |
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Rotate the fuel tank vent tube assembly toward the inside of the tank, and remove it in the opposite direction to the arrows for insertion of the fuel tank sender gauge.
| *1 | Arrows |
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Disengage the 2 claws of the fuel tank vent tube, disconnect the fuel tank vent tube, and remove the fuel tank vent tube assembly.
| 17. REMOVE FUEL TANK SUCTION TUBE GASKET |
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Remove the gasket from the fuel tank.
| 18. REMOVE FUEL PUMP GAUGE RETAINER |
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Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.
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Using SST, loosen the fuel pump gauge retainer.
Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.
| 19. REMOVE FUEL SUCTION TUBE ASSEMBLY |
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Remove the fuel suction tube assembly from the fuel tank.
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Pinch the fuel tank vent tube retainer to release it as shown in the illustration, disconnect the fuel tank vent tube, and then remove fuel suction tube assembly.
| 20. REMOVE FUEL TANK SUCTION TUBE GASKET |
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Remove the gasket from the fuel tank.
| 21. REMOVE FUEL TANK VENT TUBE SUB-ASSEMBLY |
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Pull the fuel tank vent tube out of the fuel tank.
| 22. REMOVE NO. 1 EVAPORATION VENT TUBE CLAMP |
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Disengage the 2 claws and remove the No. 1 evaporation vent tube clamp from the fuel tank.